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How does the BK MIKRO Tool Break Detection system TK94A work? How to use the broken tool detection system?

2023-09-21 11:40:02

The two scanner variants of the TK94 type have similar functionality. The difference is that variant "A" is used to check a single location or available space, while variant "RL" rotates in both directions without stopping to check both tools. These scanners are best suited for harsh environments and have built-in air purging and a strong/fast motor. The scanner will be used in applications that previously used BK Mikro Type 4 or 5 scanners, such as the working range of lathes, conveyors or machining centers.


TK94A broken tool detection systemIncludes:


1. Control unit


2, I/O unit - BKM9I/O (optional)


3, scanner (motor) - TK94A or TK94RL


4. Connect the cable


6, Install the bracket - BKMB


TK94A Tool detection system Uses:


1. Monitor scan locations or tools whose precise location has been previously entered by "teaching" or "learning". The location is then checked after each loop to verify that the tool or location still exists within the +/ -1.2 °-25° user-defined window.


2, Monitor left and right directions to check 2 tool positions (TK94RL)


3, the monitoring can be selected by two adjustable switches of the scan range or position (when combined with BKM9I/O).


4, use the software or the two adjustable switch Settings window on the BKM9I/O to monitor the available space of the area.


5. A typical free-space monitoring application is to verify that a part has ejected from the lathe's secondary spindle before the spindle attempts to load another part into it.


TK94A Cutter detection system working principle:


Once the position is set using Teach/Learn or by adjusting the switch, the system is ready to run. Simply apply a 24vdc signal to the Start terminal to start the scan cycle (this can be done by CNC, PLC or relay). The wand will rotate to the selected position and verify the presence of the tool or object. If all is well, the device will output an "OK" signal to allow the machine cycle to continue. If the tool is broken, the rod will move past the storage location and the controller will output a "KO" signal to let the machine know there is a problem and shut down automatically. The wand must also be moved to the smallest position.


Shenzhen Odejie technology specializes in the sale of imported BK MIKRO broken knife testing, this product model is TK94A broken knife testing system, and committed to the sale of BK MIKRO broken knife testing products are new original imports, while providing customers with quotation, selection, product information and other services.

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