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How to detect tool break? How does the BK MIKRO Tool Inspection System work?

2023-09-21 11:04:49

There is a wide variety of tools used in CNC machining. The BK MIKRO tool detection system consists of a control system technology in which a broken tool signals a broken tool to the operator. When these alarms occur, the machining cycle may be stopped, allowing the operator to change the tool and prevent damage to the machine. Depending on the type of break, tool inspection can help restore parts before they become scrap.

 

BK MIKRO Tool inspection systemAdvantages:


1. Better accuracy


2. Reduce waste and rework


3. Reduce costs


4. Higher efficiency


5. Reduce operator handling


Common errors of tool breakage:


1, the wrong tool handle or tool component to choose the right tool combination is crucial. This combination includes the correct tool holder, tool length and tool profile.


2, the wrong tool Choosing the right tool for the material can be the difference between a damaged tool and the right part. Many times, the tools do not match the materials used.


3, The wrong speed On the highway, speed is deadly. But in CNC, the mistake is usually that the cutting speed is too low.


4, the wrong tool path This basic programming error does not explain the complex features of the tool path.


The BK MIKRO tool inspection system is simple. The hardware used to detect outages is physically connected to key components of the machine where the outage may occur. They are generally cheaper than other technologies because communication devices do not need to be embedded in the hardware. Wired systems are a good choice for tool break detection in devices where the required movement of the workpiece is simple. However, the quality of the analysis, the speed of the alarm, and the speed of response when an outage occurs will vary. Wired systems are only as good as the speed of response, the quality of analysis, and the insights generated. One benefit of wired technology is that it can be linked directly to factory-wide tool monitoring solutions. This greatly improves the quality of tool breakage analysis so that predictive and prescriptive strategies can be deployed to extend tool life and reduce breakage.


Shenzhen Oudejie technology specializes in the sale of imported BK MIKRO tool testing system, and committed to the sale of BK MIKRO broken tool testing system for new original imports, while providing our customers with quotation, selection, product information and other services.

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