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7 simple tips for maintaining KNOLL Screw Pumps!
2023-09-22 17:16:36
If you want your pump system to operate at peak performance and efficiency, maintenance is required. Maintenance includes equipment inspection, testing, minor repairs, setup adjustments, cleaning and replacement of worn seals, hoses, bearings and other standard component audits. We consider this "preventative maintenance" because it prevents serious damage and breakdowns that can cause you to produce in large quantities. Proper maintenance can also make your pump equipment last longer.
1. Set the maintenance frequency
The first step in planning is to determine how often to inspect the pump system and perform common maintenance tasks. Consult user manuals and manufacturer guidelines to create a consistent schedule that all operators can understand and implement. Over time, you may adjust the frequency as you learn more about your pump system. Setting a clear schedule will keep everyone on the same page.
2, constantly observe your pump system
Learn about your pump system by taking a close look at your equipment. Experienced operators know what to look for, allowing you to fine-tune at any time. More importantly, you'll know when something is wrong and when an emergency check is needed. Leaks, abnormal sounds, vibrations, odors, and loss of performance are common problems that you will notice and resolve quickly if you make adjustments to your pump system.
3. Implement security protocols
Anyone operating a pump or working near a pump should be aware of the safety protocols of the pump system, which starts with proper training and education. In addition, safety is also important when inspecting, maintaining or repairing pump equipment. Shutting down machines and properly isolating hydraulic and electrical systems are two ways to implement appropriate safety measures.
4. Perform routine mechanical inspection
Maintenance plans should be based on regular mechanical inspections. Depending on your calendar, these should happen without exception, whether they are performed daily, weekly, monthly, quarterly, or annually. Any repairs or problems between periodic inspections should not affect standard equipment inspections. Here are some key things you can look for:
• Check the security of the installation point
• Check mechanical seals and packing
• Check the pump flange for leaks
• Check the coupling
• Check and clean the filter
• Check for leaks
• Check lubrication (quantity and quality)
5. Proper lubrication
Lubrication is usually a top priority for preventive maintenance of pump equipment. Motor and pump bearings always require proper lubrication. Otherwise, there will be problems and damage to the machine. The increase in bearing damage is usually due to over-lubrication rather than under-lubrication, so using the right lubricant and precise dosage is crucial.
6. Check the drive system
Next, you need to check the drive system, whether it's an electric motor, a fuel engine, a magnetic drive, or an air compression system. Check to make sure all end connections are tight and check motor vents and windings and clean as needed. Finally, test the starter to see if there are any arcing or overheating.
7. Replace worn parts
Carefully inspect seals, gaskets and hoses for wear or damage. Using a temporary rubber assembly lubricant is also a good idea, as it ensures a tight fit and can prevent slippage and leakage when the pump restarts.
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