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6 ways to keep your KNOLL centrifugal Pump Motor healthy!
2023-09-22 17:12:32
All pumps operate with some kind of motor drive system. There are actually many different ways to generate pumping power, depending on the type of pump and the operating environment. The most common are fuel driven or electric motors. All pump motors need to be monitored and maintained for optimal performance and extended service life.
Let's review some of the most important steps you can take as a pump operator to keep your pump motor healthy for many years to come:
Correct calibration
An effective pump system and an efficient pump motor begin with the correct installation. Before you start pumping anything, the motor should be thoroughly tested and calibrated. This is a very important step, whether you are installing a brand new pump or retrofitting a new/used/refurbished motor into your existing pump system. Make sure the motor runs smoothly and provides the power you need. If not, it is best to make adjustments during the installation and calibration stages to prevent more problems later.
Lubrication is essential
Most pump motors require a very specific type and amount of lubrication. This should be a high priority in your maintenance plan. Check and test grease, silicone or oil regularly. Check filters and pipes to make sure there are no contaminants causing problems. Add or replace lubricants as needed to maintain optimal pump motor performance.
Follow a consistent maintenance schedule
Lubrication is only one part of an effective maintenance plan. Learn about manufacturer recommendations for specific pump maintenance procedures. Develop a consistent schedule that you and your employees can follow. Learn which maintenance steps need to be performed and how often. Pre-schedule pump inspections and always keep in mind the importance of preventive maintenance. For some reason, it's called "preventative." By proactively planning maintenance, you can minimize the risk of catastrophic pump failure and damage.
Record all pump maintenance
In addition to having a consistent pump schedule, you should always keep track of every maintenance task performed for each pump unit, especially the drive system. This helps everyone on your team know what has been done and when the work is done. This helps you avoid redundancy. It can also be an effective monitoring solution. When some maintenance procedures need to be performed earlier than they should be, you may learn that there is a potential problem.
Constant monitoring
Even the most thorough maintenance program is not foolproof. At any given time, unexpected problems can and will occur with any pump system. Continuous monitoring of your device is essential. Track system performance and find inconsistencies. Use technology to help you monitor key performance indicators (KPIs) and proactively resolve any issues that arise. This is a great way to spot small problems before they turn into major pump motor failures.
Minimize vibration and moisture
Excessive vibration and moisture are two of the biggest challenges facing pump motors. Both can cause serious damage and performance issues. Always protect motors from vibration, even when they are not running. Always be aware of excessive moisture that can cause lubrication problems and rust. Again, it's best to identify and address these potential challenges before they develop into something much worse.
These are just six of the most critical steps to improving pump motor maintenance. The motor of the pump is its heart, so always pay special attention to the drive system to keep it as healthy as possible.
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